Roots,
The array appeared to rebuild, but sat there forever - 10hrs + for 500GB. This is a Buffalo Tech Drive Station DUO. I have a query into them for clarification. What I wanted to know though, is if a RAID1 drive can be read outside of its array - I'm hoping it can, since it's a full mirror. The only thing that makes me wonder is that at least some server arrays remember which slot the drive was in, and will complain if you put drive 2 back in slot 1. This leads me to believe there is some RAID-specific data on the drive, which might render it unreadable in an independent drive slot.
I've already recovered from my head crash, so this is for future reference - it might not be possible to do a backup when my drive starts filling up, so if the array won;t rebuild itself, I would be looking to remount the drive, then copy from there to a new, blank array.